September 2015 archive

Boot City gets his Weld on

Most husbands are somewhat handy at wood working. Mine is decidedly not very handy at wood working; his speciality is working with metal. Therefore many structures that would be made of wood at a wood worker’s home are made of metal at our home. This makes for some VERY heavy duty bridle racks and saddle racks that you could hang a sofa from. Most recently Boot City stepped up to make a stall run for the “bed-ridden” Coco Chanel during her 6 week layup.

We had planned to have stall runs on all four stalls on the “new” barn from the get-go, but time and funding are not always readily available so nothing happened until there was an express NEED for a stall run. We did a great deal of internet research about design; how far apart should the pipes be, how far off the ground should the lowest rung measure, how heavy duty do the pipes need to be and all kinds of safety and convenience research.

Human nature is to repeat what we know worked in the past. My parents had runs off the stalls on their barn in Montana so that was the basis for our design. We altered it slightly by putting fewer pipes and having the bottom rung further off the ground to prevent trapping legs. We beefed up the size of the frame pipes and opted for 1 1/2″ sucker rod for the bottom 3 rows. This is the finished product plus horse.

Coco outside in her run on the first night it was open for business.

Coco outside in her run on the first night it was open for business.

Boot City is all about building things to be very sturdy. This time around he put posts in the ground at least every 8 feet and in the case of invasive tree roots he put them even closer so as to not have to harm the roots.The closer the poles in the ground are to one another the sturdier they are because there is less room between bracing for the horizontal pipes.

Poles in the ground. I promise that all of them are nearly perfectly straight. Boot City doesn't mess around.

Poles in the ground. I promise that all of them are nearly perfectly straight. Boot City doesn’t mess around.

The whole project took about three weeks from start to finish. I really and truly thought it could be done in a couple days, but that was unrealistic wishful thinking. The concrete had to set for the poles in the ground to be sturdy enough to weld on and the measuring and levelling is extremely tedious work. Boot City finished the fencing late on a Wednesday night and Coco will be forever grateful.  The plan is to complete her neighbor’s stall run in the coming months, but emphasis is now on putting in a property gate, updating fencing by the house and finished the “nursery” AKA the paddock fencing for Coco and her new foal come March.

Late night welding

Late night welding